Mine Shaft Design
SubTerra, Inc. was hired by US Gypsum Company to design a 15-ft diameter, 600-ft deep shaft at their Sperry Mine located in Des Moines County, Iowa approximately 100-miles southeast of Cedar Rapids, Iowa.
Preliminary Investigation
The subsurface investigation consisted primarily of one hole drilled directly along the vertical center-line axis of the proposed shaft. This hole was completely cored and geologically logged. Additional work included surface reconnaissance, soil testing, rock core laboratory testing, review of previously constructed shafts in the area, and the collective interpretation and evaluation of all available data.
Diameter Tunnel
Transient Analysis Completed
Inflows Reduced with Grouting Program
Shaft Depth at Sperry Mine
Site Analysis
Estimates of groundwater inflow were performed using Visual MODFLOW, a finite difference code for groundwater simulation based on the software originally developed by USGS. By using symmetry, only one quarter of the area needed to be simulated. A constant head boundary was located at a distance of 5000 feet from the shaft center-line. The shaft face was simulated with constant heads slightly above the elevation heads in order to avoid model instability from drainage and re-wetting of cells.
Transient analyses were run for a period of 60 days. The analyses assumed that the shaft was instantly constructed through the limestone at time zero. Inflows were determined at 2, 4, 10, 20, 40 and 60 days.
Project Completed
The analyses indicated that without grouting, inflows to the shaft of hundreds of gallons per minute might be anticipated. With an average grouting program, these flows could be reduced to tens of gallons per minute. An intensive grouting program was subsequently carried out that reduced inflows to less than 25 gallons per minute.
Shaft construction used raised boring methods and the shaft was completed on-time and within the project budget.
SubTerra, Inc. Global Alliances
SubTerra, Inc. [US]
218 E North Bend Way
North Bend, WA, United States
(425) 888-5425
info@subterra.us
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